Sstainless steel chemical reactor
Corrosion-resistant, high-precision, intelligent control - specially designed for liquid organic fertilizer and water-soluble fertilizer
Stainless Steel Chemical Reactor Introduction
Our company’s stainless steel chemical reactor is made of 316L/304 stainless steel, which is suitable for mixing, synthesis and catalytic reactions under high temperature and high pressure environments. The main structure is modularly designed, equipped with intelligent temperature control and stirring systems, supports customized parameter configuration, and meets laboratory to industrial production needs.
Features and Advantages
Compared with other reactors, our company’s stainless steel chemical reactor has unique advantages and characteristics, ensuring the reaction process is efficient, stable and safe.
Strong corrosion resistance
316L stainless steel liner, resistant to acid, alkali and organic solvent corrosion, extending the service life of the equipment.
Precise temperature control technology
PID intelligent temperature control system, error ±0.5℃, ensures highly stable reaction conditions.
Efficient stirring design
Variable frequency speed regulating stirring paddle (0-1500rpm) to achieve uniform mixing of materials and avoid local overheating.
Multiple safety guarantees
Pressure relief valve, overtemperature alarm and automatic power-off function to eliminate safety hazards.
Modular structure
Supports extended functions such as jacket heating and vacuum sealing, and flexibly adapts to different process requirements.
Easy to clean and maintain
Mirror polishing treatment (Ra≤0.4μm), quick-opening flange interface, reducing downtime.
Technical Parameters
| Parameter Items | Specifications |
|---|---|
| Material | SUS304/316L stainless steel (optional glass lining) |
| Capacity | 50L-60,000L (support customization) |
| Design Pressure | -0.1MPa~1.5MPa |
| Stirring power: | 0.5kW-15kW (adjusted according to capacity) |
| Temperature Control Range | -20℃~300℃ (maximum 350℃) |
| Certificates | CE, ISO9001, 3A sanitary certification |
Working Principle
Working Principle of Sstainless Steel Chemical Reactor
Application Scenarios
The chemical reactor is resistant to corrosion, high temperature and high pressure, and supports a variety of scenarios such as material mixing, synthesis, and polymerization.
Water-soluble fertilizer compound reaction
Applicable to the dissolution and uniform mixing of raw materials of macro-element water-soluble fertilizer (N-P-K ≥ 50%) and medium and trace element fertilizer (calcium magnesium boron zinc chelate) to avoid ion antagonism.
Humic acid/amino acid chelation
Catalyze the chelation reaction of humic acid and metal ions at 60-80℃. The turbulent design in the kettle increases the chelation efficiency by 25%, and the finished product chelation rate is ≥ 98%.
Support for biostimulant production
Sterilization and synergistic compounding of biological fermentation liquids such as alginate and fish protein. Stainless steel material to avoid acid corrosion during the degradation of organic matter.
Flush fertilizer concentration process
The clear liquid fertilizer is concentrated into a paste by vacuum decompression (-0.08MPa), and the jacket cooling system prevents the effective ingredients from decomposing at high temperatures.
Anti-precipitation treatment of foliar fertilizer
Low-speed stirring (50-100rpm) maintains the stability of the suspension, and cooperates with the ultrasonic anti-crystallization device to ensure that the product does not stratify during the shelf life.
Laboratory pilot research and development
The 50-500L specifications support formula optimization experiments, can simulate industrial production parameters, and reduce the risk of pilot conversion.
Customer Cases & Results
Countless customers have proven that its integrated efficient mixing system and intelligent temperature control technology can achieve high-purity and stable liquid fertilizer production.
A fertilizer company in Hebei
A fertilizer company in Hebei: Using a 2000L reactor to produce EDTA chelated calcium, the chelation time was shortened from 4 hours to 2.5 hours through precise temperature control (±1℃) and variable frequency stirring, and the impurity residue was reduced from 0.3% to 0.05%.
A biotechnology company in Hunan
A biotechnology company in Hunan: Customized 316L material + magnetic seal reactor to produce fish protein foliar fertilizer, which solved the humic acid corrosion problem of traditional carbon steel equipment and extended the equipment life from 1 year to more than 5 years.
Why Choose Our Sstainless Steel Chemical Reactor ?
We promise to always focus on the customer, provide comprehensive and professional pre-sales consultation, efficient and caring after-sales protection, as well as timely and powerful technical support.
Fifteen years' experience
We focus on fertilizer machinery and have rich fertilizer reaction solutions.
Advanced technology
Adopting leading design concepts and production technology to ensure product quality.
Provide customized service
Tailor-made equipment configuration according to customer's needs.
Perfect service system
Provide timely and efficient technical support and after-sales service.
Frequently Asked Questions
Standard ultrasonic anti-crystallization device (frequency 20-40kHz), and the temperature control strategy can be set according to the material solubility curve. For example, the potassium nitrate solution maintains a temperature of ≥40℃ to prevent supersaturated precipitation.
Support materials with viscosity ≤5000cP (such as humic acid concentrate), and can customize spiral belt agitators and add side scrapers to ensure that there is no dead corner of stirring at the bottom of the kettle.
Standard CIP interface (DN50), which can be connected to the customer’s existing cleaning station, or an integrated cleaning system (including centrifugal pump, water tank, filter) can be selected, and the cleaning time is ≤15 minutes/batch.
The heavy metal precipitation of 316L stainless steel is less than 0.01ppm (much lower than GB 38400-2019 standard). After SGS testing and certification, it is suitable for products that directly contact crops, such as foliar fertilizers and drip irrigation fertilizers.
Yes, the high-pressure reactor can withstand a vacuum degree of -0.1MPa, and is equipped with a vacuum gauge and condenser interface to meet the decompression and concentration needs of liquid fertilizers.
After receiving the process parameters (material composition, reaction equation, production capacity requirements), the design plan will be provided within 3 working days, and the production will be completed within 30-60 working days after confirmation.
