Semi-Wet Material Crusher
Compost shredder for efficient processing of semi-wet organic fertilizer materials
Semi-Wet Material Crusher Introduction
Semi-wet material crusher is designed for the problem of semi-wet material handling in the production process of organic fertilizer. It adopts horizontal structure design and can efficiently and stably crush various semi-wet raw materials, such as livestock and poultry manure, biogas residue, etc., effectively improving the production efficiency of organic fertilizer and ensuring product quality.
Features and Advantages
Our company’s semi-wet feeder crusher has obvious advantages and characteristics after 15 years of technology and process accumulation.
High crushing efficiency
Unique horizontal layout, reasonable material movement path in the crushing chamber, more thorough crushing, greatly improved production efficiency.
Anti-sticking design
Special materials and processes are used to prevent semi-wet materials from adhering to the inner wall of the equipment to ensure crushing performance.
Accurate particle size
The crushing parameters can be flexibly adjusted to accurately control the discharge particle size to meet the needs of different organic fertilizer products.
Wear-resistant and durable
Highly wear-resistant materials are used, and after special treatment, the wear resistance is strong, which prolongs the service life of the equipment.
Low noise and energy saving
The optimized power system and structural design and high-performance pure copper motor have low operating noise and low energy consumption.
Easy maintenance
The overall structure is compact and reasonable, and each component is easy to disassemble, which is convenient for daily maintenance and troubleshooting.
Technical Parameters
| Modle | Power (kw) | Capacity (t/h） | Inlet size（mm) | Machine Size (mm) |
|---|---|---|---|---|
| HS-2200 | 22 | 1-2 | 400*240 | 1200*1350*900 |
| HS-3000 | 30 | 2-3 | 500*300 | 1300*1450*1300 |
| HS-3700 | 37 | 3-5 | 550*410 | 1800*1850*2130 |
| HS-4500 | 75 | 5-8 | 650*500 | 2100*2600*2130 |
Working Principle
Working Principle of Semi-Wet Material Compost Shredder
The material enters the crushing chamber from the feed port and is cut and crushed by the high-speed rotating horizontal blade. The crushed material is discharged through the discharge port. At the same time, the anti-blocking design inside the equipment ensures that semi-wet materials pass smoothly to avoid adhesion and blockage.
Application Scenarios
We have been focusing on organic fertilizer equipment for 15 years, so our equipment can meet the semi-wet material crushing needs of various application scenarios:
Livestock and poultry farms
Crush semi-wet livestock and poultry manure into organic fertilizer to realize waste resource utilization.
Biogas residue processing
Crush the biogas residue to facilitate the subsequent organic fertilizer production process and improve resource utilization.
Organic fertilizer plant
Crush various semi-wet organic materials to meet the production needs of organic fertilizers with different formulas.
Agricultural planting base
Used to treat agricultural waste, it is convenient to make self-use organic fertilizer and improve soil quality.
Environmental protection enterprises
Treat the semi-wet part of urban organic waste to help the harmless and resource-based treatment of organic waste.
Garden landscape industry
Crush semi-wet materials such as plant branches and leaves to make garden-specific organic fertilizer to promote plant growth.
Customer Cases & Results
The superior performance of this semi-wet material crusher has been put into practice and verified in numerous organic fertilizer production lines.
A large livestock and poultry farm in Brazil
After a large livestock and poultry farm in Brazil introduced the crusher, the manure treatment efficiency increased by 15%, achieving the utilization of emissions and increasing additional income.
An organic fertilizer factory in India
An Indian organic fertilizer plant used this equipment, increasing production by 10%, the product particle size uniformity reached more than 90%, and market sales increased significantly.
Work Site Video
We promise to always focus on the customer, provide comprehensive and professional pre-sales consultation, efficient and caring after-sales protection, as well as timely and powerful technical support.
Why Choose Our Semi-Wet Material Crusher ?
We promise to always focus on the customer, provide comprehensive and professional pre-sales consultation, efficient and caring after-sales protection, as well as timely and powerful technical support.
Fifteen years' experience
We focus on organic fertilizer equipment and have rich semi-wet material crushing solutions.
Advanced technology
Adopting leading design concepts and production technology to ensure product quality.
Provide customized service
Tailor-made equipment configuration according to customer's needs.
Perfect service system
Provide timely and efficient technical support and after-sales service.
Frequently Asked Questions
This horizontal semi-wet material crusher for organic fertilizer has a wide range of applications, and can process semi-wet materials such as livestock and poultry manure, sludge, straw, and food waste. As long as the moisture content of the material is within the range of ≤60%, it can play a key role in the organic waste treatment process and help all kinds of organic raw materials to be converted into high-quality organic fertilizers.
The equipment has excellent high-moisture material processing capabilities and can handle materials with a humidity of ≤60%. Its unique anti-blocking design is optimized in terms of structure and process, allowing materials to remain smooth during transportation and crushing, avoiding blockages caused by wet and sticky materials, and ensuring stable operation of the equipment.
The equipment adopts a cutting-edge low-energy consumption design concept, optimizing energy consumption in all aspects from the power system to the internal structure. In large-scale continuous operation, the operating cost advantage is fully demonstrated, which not only conforms to the current trend of energy conservation and environmental protection, but also effectively saves costs for the company’s long-term production.
The blade life is usually between 6 months and 1 year, but the actual duration is affected by the material characteristics and frequency of use. If hard and corrosive materials are processed, wear will accelerate. Regular inspection of blade wear is required on a daily basis. Once serious wear is found, it should be replaced in time to ensure the crushing effect of the equipment.
We fully support customized production services. According to the special needs of customers such as processing volume and material characteristics, the equipment parameters can be flexibly adjusted from equipment size, power to internal structure to tailor a dedicated horizontal organic fertilizer semi-wet material crusher.
We provide comprehensive and considerate after-sales service. From on-site guidance during the equipment installation phase, to operation training to help employees quickly get started, to technical support to solve problems at any time, and regular maintenance to ensure stable equipment performance, we fully guarantee customers worry-free use.
