Double-Stage Hammer Crusher
The preferred equipment for rapid crushing of high-moisture organic fertilizer materials
Double-Stage Hammer Crusher Introduction
The double-stage hammer organic fertilizer crusher is specially designed for processing high-humidity organic materials. It adopts a screen-free structure, which completely solves the problem of material clogging. It crushes particles evenly and has high production efficiency. It is an ideal choice for organic fertilizer production lines.
Features and Advantages
Our company’s two-stage organic fertilizer crusher is an innovation based on the old hammer crusher, so it has obvious advantages and characteristics:
No screen design
No screen bottom structure, completely solve the problem of high-humidity material blockage, and easily solve various high-humidity materials.
Dual-stage crushing
The upper and lower rotors are connected in series to crush the material, and the material particle size is more uniform, and the fineness can reach less than 2mm.
Efficient energy saving
Dual rotor design, crushing efficiency increased by 30%, energy consumption reduced by 20%, lower operating costs, and higher production efficiency.
Strong durability
Adopting high wear-resistant alloy hammer head, high production efficiency, long equipment life, and reduced maintenance frequency.
Reasonable structure
The internal structure is continuously optimized and upgraded, the operation is stable and reliable, the failure is reduced, and the equipment life is extended.
Easy maintenance
Key components are easy to disassemble and repair, which is convenient for daily maintenance and maintenance, and reduces maintenance costs.
Technical Parameters
| Modle | Power (kw) | Capacity (t/h） | Feed size（mm) | Discharge size (mm) |
|---|---|---|---|---|
| HDS-400 | 15+11 | 2-3 | <150 | 0.5-3 |
| HDS-600 | 18.5+15 | 2-4 | <200 | 0.5-3 |
| HDS-800 | 22+18.5 | 4-6 | <260 | 0.5-3 |
| HDS-1000 | 30+30 | 6-8 | <400 | 0.5-3 |
Working Principle
Working Principle of Double-Stage Hammer Crusher
The double-stage hammer organic fertilizer crusher adopts a double-stage rotor series design. The material first enters the upper rotor and is crushed by the high-speed rotating hammer head; then it enters the lower rotor for secondary fine crushing. The material collides and crushes each other between the two rotors and is finally discharged directly.
Application Scenarios
We have been focusing on organic fertilizer equipment for 15 years, deeply understand customer needs, and ensure that the equipment meets the needs of various application scenarios:
Livestock and poultry manure treatment
Efficiently crush high-humidity livestock and poultry manure for subsequent fermentation and granulation.
Straw crushing
Applicable to high-fiber materials such as straw, the crushing particle size is uniform, and the fertilizer quality is improved.
Sludge treatment
Used to treat urban sludge, make organic fertilizer through composting, and realize resource utilization.
Food waste treatment
Crush high-humidity food waste for subsequent fermentation and production of efficient organic fertilizer.
Garden waste treatment
Crush garden waste such as branches and fallen leaves, and make organic fertilizer through composting.
Industrial Waste Treatment
Treat agricultural waste such as rice straw, wheat straw, and mushroom residue to improve resource utilization.
Customer Cases & Results
Whether it is a large compost pile or a small farm, the two-stage hammer mill is ideal for crushing high-moisture organic fertilizer raw materials.
A organic fertilizer factory in South Korea
After a large organic fertilizer factory in South Korea introduced a two-stage organic fertilizer crusher and put it into production line, the production efficiency increased by 30% and the uniformity of product particle size was significantly improved.
A large breeding farm in Brazil
A large farm in Brazil used the crusher to process livestock and poultry manure for composting, which not only improved processing efficiency but also reduced waste treatment costs, achieving a win-win situation for environmental protection and economy.
Work Site Video
We promise to always focus on the customer, provide comprehensive and professional pre-sales consultation, efficient and caring after-sales protection, as well as timely and powerful technical support.
Why Choose Our Double-Stage Hammer Crusher ?
We promise to always focus on the customer, provide comprehensive and professional pre-sales consultation, efficient and caring after-sales protection, as well as timely and powerful technical support.
Fifteen years' experience
We focus on fertilizer machinery and have rich organic fertilizer crushing solutions.
Advanced technology
The innovative two-stage crushing design ensures the crushing effect of high-moisture materials.
Provide customized service
Tailor-made equipment configuration according to customer's needs.
Perfect service system
Provide timely and efficient technical support and after-sales service.
Frequently Asked Questions
This double-stage hammer crusher can efficiently process all kinds of organic wet materials, such as livestock and poultry manure, sludge, kitchen waste, straw, etc. Even if these materials have a high water content, they can achieve good crushing effects with their unique design, laying the foundation for subsequent organic fertilizer production.
Under normal circumstances, wet materials with a humidity of less than 60% can be processed normally. Its screen-free design effectively avoids the problem of high-humidity materials being blocked due to viscosity, ensures stable operation of the equipment, and allows the humidity of wet materials to be close to the upper limit to a certain extent.
Thanks to the double-stage hammer structure, the particle size of the output material after crushing is uniform and fine, and most of it can be controlled below 2 mm, which meets the strict requirements of organic fertilizer production on material particle size, and is conducive to subsequent mixing, granulation and other processes.
We adopt the energy-saving design concept, optimize the motor power and the internal structure of the equipment, and reduce energy consumption while ensuring efficient crushing. Compared with similar products, energy consumption is reduced by about 10%, and long-term use can effectively save production costs.
Equipment maintenance is not complicated. Key components such as hammers and rotors are modularly designed and easy to disassemble and replace. Daily inspection of the wear of the equipment and maintenance of the lubrication parts can ensure long-term and stable operation of the equipment.
The price of the equipment varies depending on the configuration and model. You can leave a message on our official website or call the customer service number to inform your specific needs. Our sales team will provide you with a detailed and accurate quotation as soon as possible.
