Disc Organic Fertilizer Granulator
Inclined rotating disc design, uniform particles, easy to operate.
Disc Organic Fertilizer Granulator Introduction
Disc Fertilizer Granulator is a kind of dry granulation equipment based on the principle of rolling agglomeration, the core of which is an inclined rotating disc structure. By adjusting the inclination angle, rotating speed and water spraying amount, the materials will be rolled and bonded into uniform spherical particles (2-10mm adjustable) under the action of centrifugal force.
Features and Advantages
Disc type organic fertiliser granulator is used to achieve high efficiency and uniform granulation by rotating the material in the disc, it has the following features and advantages:
Simple structure
Disc granulator adopts inclined turntable design, no complex transmission parts, low failure rate, stable operation. The equipment covers a small area, flexible installation, suitable for small and medium-sized fertilizer production line, low maintenance cost, high durability.
Uniform granulation
By adjusting the tilting angle of the disk, rotating speed and the amount of water, the particle size (2-10 mm) can be precisely controlled, and the degree of sphericity reaches more than 85%. The material naturally rolls into granule, the surface is smooth and solid, and the yield rate reaches more than 95%.
Strong adaptability
Suitable for organic fertilizers, compound fertilizers and powdery raw materials granulation, low viscosity, low fiber materials with good results. Binder can be added to optimize the effect of granulation to meet the needs of different formulations, flexible and convenient process adjustment.
Low energy consumption
Dry granulation without drying, energy consumption is only 60%-70% of wet equipment. Dust is recovered through closed structure or dust removal device, which reduces the waste of raw materials and meets the requirement of environmental protection.
Easy maintenance
Manual or simple automatic control, can be operated without professional training. Disk body can be disassembled and cleaned, no dead-end design to reduce residue, few lubrication points, long maintenance cycle, low daily maintenance workload.
Low investment
Low acquisition cost of equipment, suitable for start-up enterprises or small-scale production. Flexible production capacity (1-10 tons/hour), support for small batch production, short production cycle, fast capital recovery, cost-effective advantage is obvious.
Technical Parameters
| Modle | Motor Power (kw) | Capacity（t/h) | Disc Diameter (mm) | Disc height (mm) | Rotation Speed（r/min） |
|---|---|---|---|---|---|
| HD-500 | 0.55 | 0.02-0.05 | 500 | 200 | 32 |
| HD-600 | 0.75 | 0.05-0.1 | 600 | 280 | 34 |
| HD-800 | 1.5 | 0.1-0.2 | 800 | 200 | 21 |
| HD-1000 | 1.5 | 0.2-0.3 | 1000 | 250 | 21 |
| HD-1200 | 1.5 | 0.2-0.3 | 1200 | 250 | 21 |
| HD-1500 | 3 | 0.5-0.8 | 1500 | 300 | 21 |
| HD-2000 | 4 | 1.2-1.5 | 2000 | 350 | 21 |
| HD-2500 | 7.5 | 1.5-2.0 | 2500 | 450 | 14 |
| HD-3000 | 11 | 2-5 | 3000 | 450 | 11 |
| HD-5000 | 18 | 6-10 | 5000 | 600 | 9 |
Working Principle
Working Principle of Disc Organic Fertilizer Granulator
The disc organic fertilizer granulator uses a motor to drive the inclined disc to rotate. The material rolls in the disc with gravity and gradually sticks into particles. A proper amount of water or adhesive is added through the spray system to promote the granulation of the material. The particles roll and polish in the disc to finally form uniform and smooth particles.
Application Scenarios
The disc organic fertilizer granulator has a simple structure and high granulation efficiency, and is widely used in small and medium-sized fertilizer granulation production lines.
Livestock and poultry manure treatment
Make livestock and poultry manure into granular organic fertilizer for easy storage and application.
Straw composting
Mix straw with auxiliary materials to make granules to improve fertilizer utilization.
Sludge treatment
Disc organic fertilizer granulator makes sludge into granular fertilizer to achieve resource utilization.
Garden waste
Make garden waste into ecological fertilizer to achieve resource recycling and reduce environmental pollution.
Organic fertilizer plant
Meet the needs of small and medium-sized organic fertilizer production and improve production efficiency.
Environmental protection project
Customer Cases & Results
The performance and operational stability of the disc type organic fertiliser granulator has been verified and recognised by countless organic fertiliser production lines.
Organic fertilizer factory
An organic fertilizer factory in Indonesia uses a disc-type organic fertilizer granulator to optimize the production process. Energy consumption is reduced by 20%, production costs are reduced, product quality is more stable, and market sales have increased by 25%.
Poultry farm
A farm in Thailand faced the problem of manure treatment. After introducing the equipment, it not only solved the pollution problem, but also converted the manure into organic fertilizer, which brought in an additional 500,000 yuan in revenue each year and realized resource recycling.
Work Site Video
We promise to always focus on the customer, provide comprehensive and professional pre-sales consultation, efficient and caring after-sales protection, as well as timely and powerful technical support.
Why Choose Our Disc Organic Fertilizer Granulator ?
We promise to always focus on the customer, provide comprehensive and professional pre-sales consultation, efficient and caring after-sales protection, as well as timely and powerful technical support.
Fifteen years' experience
We focus on fertilizer machinery and have rich fertilizer granulation solutions.
Advanced technology
Adopting leading design concepts and production technology to ensure product quality.
Provide customized service
Tailor-made equipment configuration according to customer's needs.
Perfect service system
Provide timely and efficient technical support and after-sales service.
Frequently Asked Questions
The disc pelletiser is suitable for processing a wide range of organic materials, including livestock and poultry manure, straw, sludge, garden waste, kitchen waste and so on. It is designed to adapt to high humidity and high viscosity materials, with a wide range of applications.
The disc granulator makes the materials roll into granules through the disc rotation and spraying system, with uniform granules, smooth surface and high forming rate. The diameter of granule is usually 2-8mm, which can be adjusted according to the demand.
The structure of the equipment is well-designed and easy to maintain. Only the wear and tear of the disc, spray system and transmission parts need to be checked and lubricated regularly. The daily maintenance cost is low and the equipment runs stably and reliably.
Yes, the granule size can be controlled by adjusting the disc speed, spray volume and material humidity. The common granule diameter is 2-8mm, which can be flexibly adjusted by customers according to the production demand.
The disc granulator is made of high-quality stainless steel or carbon steel, and the key parts are anti-corrosion treatment, strong corrosion resistance, suitable for long-term processing of high humidity, high corrosive materials.
We support customised service, and can customise the equipment with different capacity according to customer’s demand. The standard capacity is 1-5 tonnes/hour, and the equipment with larger capacity can also be customised according to the production scale.
