80,000 Tons/Year Granular Organic Fertilizer Production Line
80,000 tons granular fertilizer production line in Brazil soybean planting area
80,000 Tons/Year Granular Organic Fertilizer Production Line for Brazil's
As a global leader in fertilizer production equipment, Huaxin Fertilizer Machinery has tailored a production line with an annual output of 80,000 tons of granular organic fertilizer to meet the stringent needs of Brazilian soybean farms. This solution combines high-precision disc granulation technology and an automated grading system to provide uniform particles of 2-4 mm, which is very suitable for large-scale mechanized application and ensures a 12% increase in soybean yield.
Equipment Configuration
1. Precision Granulation System
- High-speed disc pelletizer (10t/h capacity): Customizable die plates for 2–4mm granule sizes, achieving 95% shape consistency.
- Automated grading sieve: Removes oversize/undersize particles, ensuring 100% granule uniformity.
2. Complete Production Line
- Composting system: Rotating drum industrial composter maintains 60-70℃ temperature for 10 days, effectively killing pathogens.
- Drying and cooling device: Solar assisted drying, reducing energy costs by 40%.
- Open Bag Filling Machine:Suitable for quantitative weighing and sealing of fertilizers.
- PLC control panel: Real-time monitoring of moisture, temperature and pellet quality.
Adapting to Brazilian climate: Heat-resistant materials and water-saving design.
3. Auxiliary Facilities
- Conveyor belts: Heavy-duty, wear-resistant conveyor belts are strategically installed throughout the production line to ensure seamless material transfer between different processing stages.
- Bucket elevators: They lift raw materials and intermediate products to overhead processing units while minimizing spillage and energy consumption.
- Dust collection systems: They capture more than 99% of airborne particles, ensuring compliance with Brazil’s strict environmental regulations and protecting workers’ health.
- Odor control devices: They use biofiltration and chemical scrubbing technology to effectively eliminate unpleasant odors generated during the fermentation process.
Production Process & Technical Advantages
1. 5-step sustainable production model
- Raw material pretreatment: Mixing poultry manure, soybean straw, and bioagents.
- Aerobic fermentation: Eliminating harmful bacteria and reducing moisture to 30%.
- High-precision granulation: Disc pelletizer forming uniform 2–4mm granules.
- Automated grading: Sieving out non-standard particles for consistent size.
- Packaging: 50kg/bag for easy integration with mechanized fertilization equipment.
2. Key Features for Brazilian Agriculture
- Mechanization-ready granules: 2–4mm size ideal for large-scale planters and spreaders.
- Nutrient optimization: Balanced NPK ratio (8-5-5) plus micronutrients boost soybean yield by 12%.
- Sustainability: Solar energy utilization aligns with Brazil’s green agriculture goals.
Performance & ROI Analysis
1. Production Capacity
- Annual output: 80,000 tons of 2–4mm standard granules
- Granule uniformity: ≥98% within 2–4mm size range
2. Economic Benefits
- Cost per ton: $150-180 (including raw materials, energy and labor)
- Selling price: $245-275/ton (uniform particles, high yield）
- Annual net profit: $8 million-10 million
Why choose Huaxin Fertiliser Machinery
Compliance with Local Standards
The project is certified by the Brazilian Ministry of Agriculture (MAPA) and complies with national standards.
Verified Results
Verified by Embrapa, soybean yield increased by 12%.
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Contact Details
Production Base Address
Sanguan Industrial Zone, Guangwu Town, Xingyang City, Henan Province, China
Marketing Center Address
Marketing Center No.1 Cuizhu Street, Hi-Tech Industrial Development Zone, Zhengzhou City, Henan Province, China
- +86-13333714686
- Huaxin03714258
