50,000 Tons/Year Granular Organic Fertilizer Production Line
Overcoming High-Fiber Challenges with Precision Solutions
50,000 Tons/Year Granular Organic Fertilizer Production Line for India
As a global pioneer in organic fertilizer production technology, Huaxin Fertilizer Machinery’s customized 50,000-ton annual granular organic fertilizer production line is designed to transform high-fiber bagasse and cow dung in the Gangetic Plains of India. Our innovative solution combines professional crushing pre-treatment with advanced drum granulation technology to achieve industry-leading efficiency and has been certified by the Indian Ministry of Agriculture.
Equipment Configuration
1. High-Fiber Pretreatment System
- Dual-Shaft Shredder: Specifically designed for bagasse and cow dung, it reduces fiber length to 5–8mm, improving subsequent granulation adhesion.
- High-Speed Pulverizer: Further grinds materials to 80-mesh fineness, optimizing nutrient release during fermentation.
2. Advanced Drum Granulation Line
- Rotary Drum Granulator: Utilizes a patented paddle design to enhance granule formation, achieving a 92% molding rate even with fibrous materials.
- Multi-Layer Screening System: Automatically sorts granules into 3–5mm sizes, ensuring uniformity for efficient agricultural application.
3. Integrated Fermentation & Drying
- Aerobic Fermentation Tanks: Maintains 60–70℃ for 12 days, eliminating pathogens and reducing moisture from 75% to 30%.
Solar-Assisted - Dryer:Leverages India’s abundant sunlight, cutting energy costs by 50%.
4. Auxiliary Facilities
- Open Bag Filling Machine:Suitable for quantitative weighing and sealing of fertilizers.
- Conveyor belts: Heavy-duty, wear-resistant conveyor belts are strategically installed throughout the production line to ensure seamless material transfer between different processing stages.
- Bucket elevators: They lift raw materials and intermediate products to overhead processing units while minimizing spillage and energy consumption.
- Dust collection systems: They capture more than 99% of airborne particles, ensuring compliance with India’s strict environmental regulations and protecting workers’ health.
- Odor control devices: They use biofiltration and chemical scrubbing technology to effectively eliminate unpleasant odors generated during the fermentation process.
Production Process & Technical Edge
1. 4-Step High-Fiber Adaptation Model
- Intensive Pretreatment: Shredding bagasse and mixing cow dung with microbial agents to break down lignin.
- Thermal Fermentation: Accelerating decomposition through controlled temperature and humidity.
- Precision Granulation: Drum granulation technology shaping high-fiber materials into durable granules.
- Quality Assurance: Rigorous screening and drying to meet Indian organic fertilizer standards.
2. India-Specific Advantages
- Fiber-Resistant Design: Equipment withstands abrasive materials, reducing maintenance by 30%.
- Organic Certification Support: Process fully compliant with the Indian Ministry of Agriculture’s organic standards.
- Water Conservation: Closed-loop water recycling system cuts consumption by 70%, crucial for water-scarce regions.
Performance & ROI Analysis
1. Production Capacity
- Annual output: 50,000 tons of 3–5mm organic granules
- Molding efficiency: 92% (vs. 65% for traditional methods)
2. Economic Benefits
- Cost per ton: $130-160 (including raw materials, energy, labor)
- Selling price: $220-245/ton (certified organic premium)
- Annual net profit: $4 million-5 million
Why choose Huaxin Fertiliser Machinery
Local Compliance
Fully certified by the Indian Ministry of Agriculture, ensuring market-ready products.
Proven Results
Field trials in Uttar Pradesh showed 18% higher crop yields compared to unprocessed manure.
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Let us provide you with the perfect solution
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Let us provide you with the perfect solution
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Contact Details
Production Base Address
Sanguan Industrial Zone, Guangwu Town, Xingyang City, Henan Province, China
Marketing Center Address
Marketing Center No.1 Cuizhu Street, Hi-Tech Industrial Development Zone, Zhengzhou City, Henan Province, China
- +86-13333714686
- Huaxin03714258
