100,000 Tons/Year Powdered Organic Fertilizer Production Line
Large-Scale Solutions for Egyptian Poultry Waste Recycling
100,000 Tons/Year Powdered Organic Fertilizer Production Line
As a leading global provider of organic fertilizer equipment, Huaxin Fertilizer Machinery presents our specialized 100,000-ton/year powdered organic fertilizer production line, tailored for Egypt’s massive poultry manure treatment needs. Designed to handle 274 tons of poultry waste daily, our turnkey solution combines advanced fermentation technology, automated production, and regional adaptability to transform waste into high-value organic fertilizers for Egyptian agriculture.
Equipment Configuration
1. Poultry Manure Pretreatment System
- Industrial shredder (10t/h capacity，processes chicken manure with straw admixtures)
- Centrifugal dewatering machine(reduces moisture from 80% to 60% for optimal fermentation)
2. Composting system
- 5 drum composters (50 cubic meters each, automatic temperature control 60-70℃, lasting 12 days)
- High-speed powder granulator (processing capacity 15 tons/hour, producing 120 mesh uniform powder)
- Dust removal system (in line with Egyptian environmental protection standards)
3. Auxiliary facilities
- Solar drying complex facilities (5,000 square meters)
- PLC automatic control system (real-time monitoring of moisture, pH value and fermentation progress)
Applicable areas: Use heat-resistant materials suitable for Egypt’s high temperature climate; use water-saving designs suitable for arid areas.
Production Process and Technical Advantages
1. Six-step industrial-scale processing model
- Waste collection and classification: mechanized transportation from poultry farms to pre-treatment workshops.
- Humidity regulation: Mix manure with straw (carbon-nitrogen ratio of 25:1) to achieve optimal microbial activity.
- Aerobic fermentation: 12-day high-temperature cycle to kill Salmonella, E. coli and weed seeds.
- Fine grinding: Three-stage crushing system to obtain 100 mesh powder with 90% organic matter content.
- Quality testing: On-site laboratory for nutritional analysis (nitrogen, phosphorus and potassium content ≥8%, organic matter ≥75%).
- Packaging and distribution: Automated bagging production line (50 kg/bag) for local agriculture or export.
2. Key technical features for Egypt
- Heat resistance: The fermentation tank is designed to operate efficiently at an ambient temperature of 40-50℃.
- Water saving: The closed-loop system can reduce water consumption by 70% compared with traditional methods.
- Energy efficiency: Solar drying technology can supplement 40% of energy needs, in line with Egypt’s renewable energy goals.
Performance & ROI Analysis
1. Production Metrics
- Annual output: 70,000 tons of certified powdered fertilizer
- Organic matter content: ≥90%
- Nutrient profile: NPK ≥8%, plus micronutrients
2. Economic Benefits
- Cost: $100-110 (including energy and labor)
- Price: $165-175/ton
- Annual output: 100,000 tons
- Annual total revenue: about $5 million
Why choose Huaxin Fertiliser Machinery
Comply with local policies
Certified by the Egyptian Ministry of Agriculture for organic fertilizer production; meets ESMA machinery safety standards.
Government incentives and support
Comply with Egypt’s “100 million feddan” plan, enjoy up to 40% investment subsidies and 5 years of tax exemption policy. Perfect after-sales service
Let us provide you with the perfect solution
Enter production requirements and get equipment configuration list + quotation within 24 hours
Let us provide you with the perfect solution
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Let us provide you with the perfect solution
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Contact Details
Production Base Address
Sanguan Industrial Zone, Guangwu Town, Xingyang City, Henan Province, China
Marketing Center Address
Marketing Center No.1 Cuizhu Street, Hi-Tech Industrial Development Zone, Zhengzhou City, Henan Province, China
- +86-13333714686
- Huaxin03714258
